Grey Cast Iron Long-neck Valve Cap
1. Gray cast iron Long-neck valve cap has good casting performance, machinability, high wear resistance and vibration damping.
2. Gray cast iron Long-neck valve cap has good wear resistance, vibration resistance and easy processing, and can maintain high precision after aging or heat treatment.
3. Valve cap has excellent shock absorption, low notch sensitivity and high sensitivity.
4. Gray cast iron is not easy to produce shrinkage cavity, shrinkage porosity, cracking and other defects.
- Information
Introduction of Gray Cast Iron Long-neck Valve Cap:
Gray cast iron refers to cast iron with flake graphite. Because the fracture is dark gray when broken, it is called gray cast iron. The main components are iron, carbon, silicon, manganese, sulfur, and phosphorus. It is the most widely used cast iron, and its output accounts for more than 80% of the total output of cast iron. According to the shape of graphite, gray cast iron can be divided into: ordinary gray cast iron, graphite is flake; nodular cast iron, graphite is spherical; malleable cast iron, graphite is flocculent; vermicular graphite cast iron, graphite is worm-like.
Application fields of Gray cast iron Long-neck valve cap:
Valve casting is used for mechanical parts, such as machine bed, cast iron platform plate, hydraulic piston, plastic breaking mechanism, pulley, etc.
Features of Gray cast iron Long-neck valve cap:
Although the plasticity and toughness of Gray cast iron Long-neck valve cap are very low, it still has a certain strength, and the tensile strength is also very strong, which can be compared with steel, generally 3-4 times the tensile strength , which is also necessary for gray cast iron to be used as castings such as cast iron platforms and machine bases.
Gray cast iron has flake graphite, which acts as a cut on the substrate, so gray cast iron is not cut sensitive as a structural metal material.
Valve cap has good lubricating properties, and when gray cast iron is used to make parts subject to sliding friction on electromechanical equipment, it has good anti-friction properties.
| Heat treatment for mould | Hardened, HRC50~55 |
| Mould features | Advanced design, Logical structure, High precision, |
| Qualified materials, Long lifetime, Short delivery time. | |
| Material for product | gray iron/ductile Iron/alloy steel/carbon steel |
| Standard | ASTM, ASME, DIN, JIS, ISO, BS, API, EN |
| Certificate | CE, ISO 9001:2015,RoHS，IATF16949:2016 |
| Tolerance | Up to +/- 0.002mm |
| Dimension | As per customers' request |
| Processing | Step1: Sand casting/Investment casting |
| Step2: CNC turning, CNC turning and milling compound processing, 3/4/5 axis CNC milling, drilling, wire-cutting, EDM, grinding etc. | |
| Step3: Surface treatment | |
| Surface | Anodize, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving, ED- Coating, Chromate Plating, Zinc Plating, Dacromat Coating, etc. |
| Marking | as per clients' requirements |
| Inspection | material, dimension, heat treatment, hardness, NDT, surface |
| Quality | ISO9001/IATF16949 |
| Lead time | 20-30days for sample, consult with customer for mass production |
| Delivery | Express for sample, ocean shipping/air for mass production |
| Our Capabilities | CNC machining, CNC center machining, drilling, milling, turning, grinding, tapping, die casting, casting, forging, stamping,sand casting/investment casting |
| Engineering&manufacturing services | R&D process, tooling and gauging design, product design |
| Integrated CAD/CAM system, test and measuring | |
| Packing | Eco-friendly pp bag / EPE Foam /Carton boxes /iron case or wooden boxes |
| As customer's specific requirements | |
| Others | Recyclable, in line with environmental requirements and standards, and reliable |
Corporate Culture and Vision
1. Quality is the life of the enterprise, time is the benefit of the enterprise, and customer satisfaction is the standard of the enterprise.
2. Go to work happily and get off work safely:
3. Green water and green mountains are Jinshan and Silver Mountains:
4. Even if you say so, just do it, roll up your sleeves and work hard!
5. The quality policy of the factory:
"focus on customers, continue to improve, and enhance customer satisfaction with quality products and services"
General policy of management
1. The four mutual principles: unite, help, support and remind each other.
2. Six management standards: Labor discipline, work quality, product quality, strict economy, civilized production and production safety.
3. Three modernized management: standardization, procedure and institutionalization.
Q:Are you a factory or trading company?
A: We are factory.
Q:What do I need for offering a quote?
A: Detailed drawings (PDF/STEP/IGS/DWG...) with material, quantity and surface treatment information.
Q:How about the MOQ?
A:MOQ depends on your need ,besides, we welcome trial order before mass-production.
Q:Can I get a quote without drawings?
A:Yes, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.
Q:How long can I have the sample
A:Depends on your products and request, it usually takes 7-20days.
Q:Will my drawings be divulged if you benefit?
A: No, we pay much attention to protect our customers' privacy of drawings, signing NDA is also accepted if need.
Q:Is it possible to know how is my product going on without visiting our company?
A:We will offer a detailed products schedule and send weekly reports with pictures and videos
Q: How do you control the quality?
A:Material inspection--Check the material surface and roughly dimension.
Production first inspection--To ensure the critical dimension in mass production.
Sampling inspection--Check the quality before sending to the warehouse.
Final inspection--100% inspected before shipment.
Q: What will you do if we receive defective parts?
A: Please kindly send us the pictures, our engineers will find the solutions and remake them for you asap
